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Back to Electric Wire Rope Hoist

Electric Wire Rope Hoist

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Structure & Characteristics

1. SPEED REDUCER 

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  • Durability: The gearbox contains a 3 stages planetary speed reducer, running smoothly with no radial force, thus extends life of bearings and gears. 

  • High precision: It is made of processed alloy steel hence the heat treated hardness is at least HRC50' with high precision grinding, thus it runs quietly and smoothly. 

  • Low noise level: Under a no-load running, a concealed design well improves the noise level below 75db. 

  • Free from maintenance: With all oil pool seal design, special lubricate oil with durability, under normal condition, almost free from any change, almost free of replacement, and no oil leaking concern.

2. DRUM 

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  • The drum is constructed from a high-tension, seamless steel tube which is lathed by a high precision machine. 

  • The rope grooves are manufactured by the precision mechanical cutting, which provide the groove with smooth surface. As a result, it allows wire rope operate without quick wear out. . 

  • Meets the ISO 4308/E FEM 9.661/86 specifications.

3. HOISTING MOTOR

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  • Three phase squirrel cage inductor motors with starting torque reaches 250%, therefore efficient for full load start.

  • Special diversion wind tunnel design with cooling fan, excellent for cooling to maintain low temperature. 

  • Thermostat is the standard equipment, it will activate when the temperature reaches 120°C, it can prevent the motor from over heating.

  • All specifications meet the IEC standards.

  • Standard L-series are fitted with single speed or two speeds (ratio of 1:3) squirrel cage motor depends on the customer request. 

  • The minimum protection is IP54. 

  • The insulation class reaches the highest H design, temperature endurance reaches 180'C. 

  • Hoisting motor are classified as 40%ED (switch frequency is 240 times/hr). 

  • IP55 or 60% ED(switch frequency is 360 times/hr) is optional.

4. BRAKE

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  • The dual-disk electromagnetic brake features automatic braking in the event of a power failure. 

  • Brake can be manually released to lower the load in the event of a power failure or malfunction without special tools.

  • D.C. electromagnetic brake system link up with the motor movement, faster reaction, better heat dissipation, strong mobility control and easy to adjust. 

  • Brake disc (Asbestos-free) under proper usage, may reach approximate 1 million times of braking operations.

1~4

5. HOOK SET 

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  • The hook is forged with high strength, high resistance against wear and when critically overloaded failure happens gradually instead of abrupt rupture. 

  • The hook pulley cover prevents any object to be entangled. 

  • With thrust bearing enabling hook to swivel 360 degrees. 

  • Equipped with safety latch to ensure operational safety.

6. EQUALIZER 

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  • Equalizer is free to swing, it has rotation part supported by bearing provides smooth operation and intact lubrication system insures long life span.

  • Closed protection cover design prevents rope from slipping out. 

7. ROPE TERMINAL HEAD AND WEDGE

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  • The rope is winded and integrated as a whole. It meets the FEM 9.661/86 specifications.

  • The rope is secured by means of wedge design that prevents rope from getting loose, easy to maintain also extends the wire rope life span.

8. WIRE ROPE 

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  • The rope has at least 5 times safety factor, high tensional strength, wear-proof flexible steel can enclosure bending fatigue. 

  • The rope lubricated with oil which prevents rusting.

5~8

9. UPPER AND LOWER LIMIT SWITCH 

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  • Upper and lower paddle type limit switch are easily adjustable, easy to maintain with high accuracy and reliability. 

  • This is a safety device that breaks the operation circuit and prevents the hook from over-traveling. 

  • If choose to install the rope guide, upper and lower limit switch would be installed on the rope guide as a rope guide version limit switch.

10. EMERGENCY LIMIT SWITCH 

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  • In the case when first stage upper limit switch failed to cut off the main power, the emergency limit switch would secure safety. 

  • When the hook touches the emergency limit switch, it cuts off main power supply instantly. (Hoist would still under control when electromagnetic connector jammed)

11. CONTROL PANEL 

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  • Electromagnetic contactor is operated through push button switch or remote controller.

  • Electric parts and cables are clearly labeled, so it can be repaired and maintained easily.

  • Reversing contactors are mechanically interlocked for added safety.

  • Control box has high water resistance, dustproof and the endosure meets European CE electric 73/23/EEC standard and IP54 specifications.

  • Standard main voltages are 3Ph/380V/50Hz and 3Ph/415V/50Hz and standard control voltages are 24V, 48V, 110V. Other main and control voltages are also available by request.

12. TROLLEY LIMIT SWITCH

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  • The trolley limit switch is easy to adjust and maintain with high precision and reliability.

  • This safety device can stop the control of push button switch and prevent the trolley from over traveling.

9~12

13. TROLLEY MOTOR 

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  • High starting torque, space saving and low current which allows long operational periods. 

  • Aluminum alloy cover, easy to dissipate heat, light weight and elegant. 

  • Standard motor comes with single and two speeds (ratio of 1:3) squirrel cage motor depends on the choice of customer.

  • The motor tail end equipped with the D.C. electromagnetic brake system, easy to adjust the mobility and braking distance can be adjusted by the requirement.

  • The minimum protection is IP54. 

  • The insulation class is E, temperature endurance reaches 120'C. 

  • Operation frequency is classified as 40%ED (switch frequency is 240 times/hr). 

  • Impact buffer is an optional device, as it avoids the starting impact which increases the life span of the reducer.

14. PUSH BUTTON SWITCH 

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  • The On/Off button allows you to cut off power by pressing the button on the controller rather than the primary power source. 

  • The advanced features of water-proof and dust protection improve its flexibility and durability. 

  • Emergency stop as our standard specification is the added-on safety device for our valued customers.

15. OVERLOAD LIMITER 

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  • Mechanical overload limiter comprises of the compressed spring with high safety, stability and sensibility, large adjustable range, suitable for all models and capacity, purpose to prevent over loading. 

  • In the case of excessive over loading, the load limiter cuts off the power of motor to prevent object lifting. 

  • Easily adjustable, it can be switched to a lighter workload limit.

16. ROPE GUIDE 

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  • Easily disassemble design, ensures the rope is winded into the correct groove, rope will not cross therefore it increases the life span of rope.

13~16
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